Custom Size Chaise Lounge Cushions: Yes, We Make 24", 25.5", or Any Width You Need

Last updated: 2026-09-08

TL;DR: The size dropdown on our product page shows whole numbers as a starting point, not a limit. We make chaise lounge cushions in any dimension, including half-inches, odd lengths, oversized double chaises, and discontinued or brand-name loungers. Write your exact measurements in the order notes at checkout, and we cut to those specs at no extra charge for custom sizing.

This is part of our complete guide to chaise lounge cushion replacement.

Cindy from California had a problem that sounds simple but stumped her for a while. She needed a chaise cushion that was 25.5 inches wide. Not 25, not 26. She went to the product page, saw a dropdown of whole numbers, and wondered if she was stuck rounding to the closest option and hoping for the best.

The answer: we can make 25.5 inches, or 24, or 76.75, or any number she can measure. Every cushion is cut from scratch after you order, so the width, length, and thickness come from your measurements, not from what fits in a menu. If your chaise does not match a standard size, this guide is for you.

Does USCushion Only Make Standard Sizes?

No. The dropdown shows common reference points to keep checkout fast for typical orders. Your real dimensions go in the order notes, and those are what our tailors cut to. Any size is possible, including half-inches and unusual lengths.

Nothing sits pre-cut in a warehouse. When your order comes in, a tailor takes your exact specs and starts fresh: measuring the fabric, cutting to your numbers, sewing the cover, and inserting the foam. A 25.5-inch width is no more work than a 26-inch one. It just gets written on the cut sheet. Standard chaise sizes vary a lot from brand to brand anyway, which is exactly why off-the-shelf cushions so often miss. Furniture reference site Dimensions.com lists a typical outdoor chaise around 78 inches long, but real loungers land all over that range.

Sizes We've Made for Real Customers

Non-standard sizing is not an edge case for us. It is a routine part of almost every order. A few real examples:

• 24 inches wide (Glynda, FL): she was not sure it was possible. It was.
• 25.5 inches wide (Cindy, CA): five cushions at a half-inch width.
• 76.75 inches long: an odd length no standard product carries.
• 50 inches wide: a double chaise seat area, well past single-chair sizes.
• 22 inches wide: on the narrow end, but no problem.

There is no width, length, or thickness we have turned away for being unusual. As design guides at The Spruce note, the cushion is what makes a lounger comfortable, so getting the fit exact matters more than settling for close.

Discontinued or Brand-Name Loungers? Still Doable.

One of the most common reasons people end up here is a lounger whose cushions are simply gone. The model was discontinued, the maker only sells the cover, or the brand never offered a replacement at all. Homeowners describe hunting for cushions to fit extra-long loungers, older wicker sets, or a specific brand frame and coming up empty.

Because we build to your measurements, the brand or model does not matter. Measure the frame, send the numbers (and a photo for anything odd), and we cut a cushion that fits it, whether the original is 10 years old or discontinued last season. If you are not sure how to measure your frame, our chaise measuring guide walks through the five numbers we need.

How to Order a Non-Standard Size

Here is the whole process:

1. Measure your frame. Width, seat depth, back height, and thickness. See the measuring guide if you need a refresher.

2. Go to the custom chaise lounge cushion page. Pick your fabric (indoor or outdoor).

3. Select the closest size in the dropdown. It is just a placeholder. If your chair is 25.5 inches, pick 25 or 26. The dropdown value does not control production.

4. Write your exact dimensions in the order notes. For example: "Width 25.5 inches, seat depth 52 inches, back height 30 inches, thickness 3 inches." Note each section separately if you have a seat and back.

5. Complete payment. Production begins within 48 hours, and you have that window to correct any measurement for free.

Does Custom Sizing Cost More?

No. Custom sizing is included in the standard price. A 24-inch cushion and a 26.5-inch cushion in the same fabric and thickness cost the same. Price is driven by overall size (a bigger cushion uses more material), fabric choice, and whether you order foam plus cover or cover only. The specific non-standard number within a size range does not add anything.

If you order something much larger than a single chaise, like a 50-inch double chaise seat, the price reflects the larger size, but that is because it is genuinely bigger, not because it is non-standard.

Not for You If...

Custom sizing fits almost every situation, with a couple of exceptions worth flagging:

• You have a complex curved or convex shape. Send photos first so we can draw and confirm the shape before cutting.
• You are unsure of your numbers. Re-measure the frame (not a worn cushion) before ordering, since custom pieces cannot be returned for a sizing error.
• You need the cushion to stay put on a slick frame. Add ties when you order; see our guide on keeping a chaise cushion from sliding.

Your Chair Is Its Own Size. Your Cushion Should Be Too.

The most common reason people end up with an ill-fitting cushion is settling for the closest standard size instead of ordering to their real measurements. Half an inch too narrow and it bunches at the sides. Two inches too long and it hangs off and folds under.

Custom sizing exists so you do not have to settle. When you are ready, start your custom chaise lounge cushion and put your exact numbers in the notes, or browse the full range of chaise lounge cushions. Not sure of your measurements yet? Read the measuring guide first and come back when you are set.

Written by the USCushion Team.

Frequently Asked Questions

Can you make a chaise lounge cushion that is 24 inches wide?

Yes. 24 inches falls outside most dropdown options but is a completely normal custom size for us. Select the closest size, write "width 24 inches" in the order notes, and we cut to it. Glynda from Florida ordered exactly this.

Can you make a cushion in a half-inch size like 25.5 inches?

Yes. Half-inches, quarter-inches, and any decimal work. Write the exact number in your order notes. The dropdown only shows whole numbers for simplicity; production is not limited to them.

Can you make cushions for a discontinued or brand-name lounger?

Yes. Since we build to your measurements, the brand or model does not matter. Measure the frame, send the numbers and a photo, and we cut a cushion to fit, even if the original is discontinued.

Does a non-standard size cost extra?

No. Custom sizing is included in the standard price. Cost depends on overall size, fabric, and whether you order foam plus cover or cover only, not on the specific non-standard number.

What is the largest chaise cushion you can make?

Single chaise lengths up to around 80 inches go through the normal ordering process. For oversized double chaise seats or unusually long frames, contact us first and we will confirm what is possible and quote it.